Fastenal Expands Large Accounts with AI and Inventory Services

Why This Matters to Distributors: Fastenal is winning more business by managing customers’ inventory, automating replenishment, and speeding up quoting. Its strategy connects new contracts with opportunities to capture additional spending, while technology helps employees support higher sales volumes. For competitors, that raises the importance of demonstrating operational savings alongside product availability and price.

Fastenal is capturing more spending from large industrial customers by combining national contracts with inventory management services and artificial intelligence tools, a strategy executives said drove third-quarter sales growth of 15.5%.

The distributor is using those contracts to expand its role in customers’ operations, from organizing production supplies to automating replenishment. Executives said the approach is generating additional business with existing accounts while helping Fastenal serve growing demand from data center construction.

“Initial investment creates value, that value builds trust and that trust creates opportunities to expand the relationship,” President and CEO Jeff Watts said during the company’s Oct. 14 earnings call. “Over time, those benefits compound for not only the customer, but for Fastenal as well.”

Sales reached $2.46 billion for the quarter ending Sept. 30, up from $2.13 billion a year earlier. Net income increased 19.7% to $401.6 million from $335.5 million.

The results extended a year of double-digit growth. For the first nine months, Fastenal’s sales increased 14.2% to $7.05 billion from $6.17 billion. Net income rose 16.6% to $1.12 billion from $964.4 million, according to the company’s earnings release filed with the Securities and Exchange Commission.

Fastenal’s contract count increased 6.4% from a year earlier, with signings weighted toward national accounts operating at multiple locations, Watts said. Contract customers represented more than 76% of sales, and their daily sales increased 18.8%.

The number of customer locations spending at least $50,000 a month with Fastenal grew 19%, from 2,800 to 3,300. Sales to those locations increased approximately 28%, Watts said.

Those gains are becoming more important as Fastenal moves past earlier price increases. Pricing contributed approximately 2.4 percentage points to third-quarter sales growth, but executives said its contribution is slowing as comparisons begin to include those increases.

“I think the bigger story for us is our contract growth, our customer site expansion, a lot of the newer wins and deeper penetration,” Watts said. He said volume and market share gains would become more important as the benefit from pricing diminishes.

Fastenal’s business development approach extends beyond securing a purchasing agreement. Watts described an unidentified new customer that was experiencing shortages of materials used in production, inconsistent inventory practices, and limited control over product consumption.

After signing the contract, Fastenal’s process improvement specialists examined the customer’s operations and developed a plan to modernize its supply processes. The team reorganized storage areas, installed labeled and barcoded bins, deployed inventory management technology and connected the customer to its FAST360 platform.

Watts said digital visibility increased from zero to 99%, replenishment was automated and stockouts were eliminated. He also said inventory declined and employees spent less time searching for products.

Fastenal expects the changes to produce overall cost savings of 25% to 30% over time. That figure is a projection, rather than savings already achieved.

“As we learn more about their operation and deepen the relationship, our local teams and industry specialists are going to continue to bring new products, new technology, new systems and saving opportunities to the customer,” Watts said.

The company is also using technology to increase employees’ capacity to pursue and support business. Watts said a sourcing and quoting process that previously could take five or six days can now take about 15 minutes using AI and internal technology.

He said the effort began with branch operations, where some quoting practices resembled those he used 30 years earlier. As new tools reach the field, managers are finding ways to handle additional accounts without making the same staffing additions they once would have required.

Chief financial officer Max Tunnicliff attributed the productivity gains to years of work on employee specialization, automation, AI, and service models for large customers. Total full-time equivalent employment increased 0.8% from a year earlier, according to the earnings release.

Watts said the company would continue hiring where needed to support growth. “We’re not going to starve the business to create a better margin quarter,” he said.

Data center development is providing another source of business. Watts estimated that the activity contributed 4 to 5 percentage points to Fastenal’s growth, though executives cautioned that its reach across multiple customer categories makes the contribution difficult to measure precisely.

Fastenal supplies construction contractors and manufacturers involved in data center projects, often through existing customer relationships. It is also using on-site supply locations, described as pods, to position products closer to project demand.

“It’s a way to try to keep up with the demand because it’s coming so fast,” Watts said. He said the locations help Fastenal respond to customers’ day-to-day product requirements.

Acquisitions remain focused on adding capabilities. Asked about a recent AI-related purchase, Tunnicliff said Fastenal did not see a near-term need for a large acquisition but would pursue smaller opportunities that improve its operations.

Executives did not identify the acquired company or disclose terms during the discussion. Watts said it brought capabilities to coordinate Fastenal’s AI and technology efforts, adding that “it’s going to help us grow a lot faster on the tech side.”

The large-account strategy also carries financial trade-offs. Those customers produce lower gross margins, but executives said their higher volumes and more efficient service requirements can support additional operating profit.

Tunnicliff said Fastenal is targeting both large accounts and midsize customers with the potential to grow. Watts described the resulting relationships as a foundation for further expansion.

“New customer wins create embedded spend, technology deepens those relationships and our scale allows us to grow profitably while continuing to invest,” he said.

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